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Manufacturing & Quality Control

As a leading ottoman and household products manufacturer in China, Housetex has established a sound manufacturing system and is fully confident and capable to satisfy our clients worldwide. Below please find a quick sketch of our manufacturing process for your easy reference:

  1. Raw materials and accessories are purchased according to the requirements and specifications set forth in your order once the same is effectively made.
  2. Inspections are carried out over such raw materials and accessories before the same is accepted into our storage. The goods concerned are allowed into our warehouse only when our warehouse keeper receives a satisfactory quality inspection report from the QC personnel concerned.
    Photo 5 Raw materials warehouse  Photo 11 Fabric inspection
  3. Cutting, sewing and sample product making are carried out prior to the commencement of bulk production.
    Photo 29 First piece samples  Photo 31 Sewing
  4. After such sample product passing inspection and confirmed by the client concerned, the bulk production is rolled out in accordance with our strict procedures. Our QC personnel carry out quality control checks over the products in process throughout the whole production lines and complete such product inspections before sending finished products into our warehouse.
    Photo 50 Inspecting
  5. Each and every of our products is properly checked, and then goes through the final packaging process.
    Photo 52 PackagingPhoto 53 Finished goods warehouse
  6. QC personnel inspect final finished products before shipment for delivery.
    Photo 54 Test location
Photo 1 Exterior of factory

Exterior of factory

Photo 2 Address board

Address board

Photo 3 Factory name

Factory name

Photo 4 Main buildings

Main buildings

Photo 5 Raw materials warehouse

Raw materials warehouse

Photo 6 Identification label

Identification label

Photo 12 Fabric inspection record

Fabric inspection record

Photo 11 Fabric inspection

Fabric inspection

Photo 10 Light

Light box

Photo 9 Non conforming area

Non-conforming area

Photo 8 Temperature and humidity check

Temperature and humidity check

Photo 7 SIP

SIP

Photo 13 Auxiliary materials warehouse

Auxiliary materials warehouse

Photo 14 Identification label

Identification label

Photo 15 Fly killing lamp

Fly-killing lamp

Photo 16 Mousetrap

Mousetrap

Photo 17 IQC area

IQC area

Photo 18 Light at IQC

Light at IQC

Photo 24 Board sawing

Board sawing

Photo 23 MDF

MDF

Photo 22 Non conforming area

Non-conforming area

Photo 21 Wood humidness test record

Wood humidness test record

Photo 20 Sponge hardness test record

Sponge hardness test record

Photo 19 Sponge inspection

Sponge inspection

Photo 25 Fabric cutting

Fabric cutting

Photo 26 Technical document

Technical document

Photo 27 Cutting piece inspection area

Cutting piece inspection area

Photo 28 Cutting piece inspection

Cutting piece inspection

Photo 29 First piece samples

First piece samples

Photo 30 Separate garbage area

Separate garbage area

Photo 36 Sharp tools storage

Sharp tools storage box

Photo 35 Broken needle control record

Broken needle control record

Photo 34 Sharp tool control record

Sharp tool control record

Photo 33 scissors tied

scissors tied

Photo 32 Machine label

Machine label

Photo 31 Sewing

Sewing

Photo 37 Reference samples

Reference samples

Photo 38 IPQC

IPQC

Photo 39 Defected samples

Defected samples

Photo 40 IPQC light

IPQC light

Photo 41 IPQC inspection record

IPQC inspection record

Photo 42 Metal detector test

Metal detector test

Photo 48 Nail framework

Nail framework

Photo 47 First piece sample

First piece sample

Photo 46 Insert board

Insert board

Photo 45 1.2mm test card

1.2mm test card

Photo 44 9 piont check record

9-piont check record

Photo 43 Metal detector SOP

Metal detector SOP

Photo 49 Assembling

Assembling

Photo 50 Inspecting

Inspecting

Photo 51 IPQC record

IPQC record

Photo 52 Packaging

Packaging

Photo 53 Finished goods warehouse

Finished goods warehouse

Photo 54 Test location

Test location

Photo 57 ISO9000 certificate

ISO9000 certificate

Photo 56 Organization chart

Organization chart

Photo 55 Factory layout

Factory layout

Housetex, as a top home furniture manufacturer and supplier in China, offers a set of running colors and fabrics for our clients. Please see below:

PVC Color Swatches
PVC Color Swatches

Polyester Linen Swatches
Polyester Linen Swatches

Velvet Color Swatches
Velvet Color Swatches

These color swatches, serving as a great tool, are clear and straightforward where you can see colors next to each other having similar hues and blend seamlessly, as well as colors having the highest contrast. Various combination could create various atmosphere and effect.

For minimal order quantity (MOQ), Housetex normally accepts 500 pcs per color. If the client selects our running fabric and running color, 100 pcs or even 50pcs is also available. For fast order, if the client choose our running colors and fabric, Housetex can accelerate the delivery time to 25 days.

Of course we are extremely flexible if the client wants to specify a particular color beyond our swatches. What the client needs to do is to provide us a sample or Pantone color card.

Which Upholstery?
Come to upholstery materials, there are various fabrics to choose from. The right textures bring unique pattern, creative color or adorable sophistication. Our most popular materials include but not limited to the following:

  • Cotton & Poly Blends – cotton, blended with polyester or other fabrics, will give you many different appearances, to name a few, linen, tweed or velvet. These blends are durable, and easy to work with, and we can add pleats, buttons or side ornamentation at the client’s needs.
  • Leather / Artificial Leather – Leather or artificial leather has a stately look, usually reinforced with nail heads, suitable for traditional, contemporary or transitional decors. Some also comes with creative stitching.
  • Faux or Fake Fur – long strands of faux or fake fur are fun. Housetex offers a metal leg stool using fake fur product which is perfect for a girl’s bedroom or dressing room. It currently has white and grey colors, but more bright colors at your requests also can be arranged on a customized basis.
  • Wool Yarn – Ottomans that have a crocheted or knitted exterior will bring warm coziness to a house. Under this category, Housetex offers a round stool ottoman with pine wood legs. Its gentle pink wool yarn gives a homely look.

Last but not the least, fabric covered ottomans offer the greatest versatility. If you are looking for something for a big family, we are sure you would prefer a durable material or fabric that won’t fray or tear, and is easy to clean and forgiving on stains. In this case, we also suggest microfiber, polyester or nylon blends, which are washable and ideal for everyday use.

As a reliable household product manufacturer and exporter, we are now offering our series of furniture products in a variety of materials and functions, with efficient response, competitive pricing, best quality control and fastest delivery time to our clients.

Advanced arts and crafts come from nowhere but our dedication and diligence. Housetex, one of the best Chinese furniture suppliers, has maintained a dedicated quality control department, currently consisting of twelve experienced inspection personnel. Each, selected from our manufacturing system and with abundant production expertise and knowledge, is capable to handle various demanding requests from our clients around the globe.

The details of our quality control system at Housetex are as below:

Raw materials and accessories
No raw materials or accessories shall enter our plant or our warehouse before our designated quality control personnel has visited the specific supplier concerned and has checked, either in the form of a random sampling inspection or full inspection, such raw materials or accessories. Only those satisfying our standards and requirements shall be allowed to enter our warehouse and be accepted as valid delivery.

Production lines
Our production lines are generally divided into two large sections, i.e., front-end and back-end of lines. For front-end production area which covers cutting process and sewing process, our quality control personnel shall carry out inspection of their cut pieces and quilted articles into every detail. For back-end production area which covers hemming process, board inserting process, cover making and nailing process, edge banding and bottom sealing process, all of their production activities are under the strict inspection by our quality control personnel on a constant basis.

Besides, we also include final upholstering process and packaging process in our back-end production area, and have equipped sufficient quality control personnel to carry out inspection over every finished product up to the very end of the packaging line.   

In short, each and every process is under strict in-process quality audit and control, including but not limited to routing or random inspections.

Finished products
For every batch of finished products, our quality control personnel carry out sampling inspections on a random basis and only those satisfying our standards and requirements shall enter our warehouse in a strict and well-audited manner.

At the same time, we welcome any inspection tour from our client. A batch of products will not be ready for shipment until and unless the client concerned has completed its own inspection of the same at our site.

With our excellent dedication and service, we have voluntarily participated in a number of quality certification audits in accordance with internationally accepted quality control standards. For instance, Housetex has been awarded the Quality Management System Certificate since November 2009, which is a certificate issued by China Quality Certification Center to certify Housetex has a quality management system in compliance with the standard GB/T 19001-2016 /ISO 9001:2015 in the area of the manufacture of fabric art & artificial leather household products.

We have strived to render our best manufacturing service to our clients for over a decade and get recognized as a mark of quality excellence in many markets. Our major clients include but not limited to ALDI, LIDL, B&Q, Walmart, Costco, Carrefour, Bed Bath & Beyond, to name a few. We have determined to advance our business, improve our service and prepare ourselves to be a more accomplished and effective quality-focused professional ottoman manufacturer. We are confident to achieve and maintain our competitive advantage and global recognition, anywhere and anytime.

In addition, we always keep in mind that a win-win situation allows for increased understanding and mutual benefits for both parties. It cultivates stronger commitments and encourages a greater interest in success for the materials and finished products. With our relationship grows stronger, we believe our clients will become more integrated into our manufacturing process with their ideas and concepts. We have achieved a certified status with many big names including LIDL and Walmart with our sustained successful performance. We have been issued and maintained a certificate of registration, certifying our compliance with the requirements of FSC Standards for the scope including tracking of wood based materials.

As a top lifestyle furniture manufacturer and exporter in China, the ultimate goal of Housetex is to form a strategic, long term partnership with our clients around the globe, allowing full knowledge of the sources of materials and ensuring timely delivery of high-quality ottoman and other household products all the times.